It helps in energy saving, reduces wastage and weight, and overall improvement in the final product qualityĬontinuous casting, squeeze casting, centrifugal casting cannot simulate.Abstract of research paper on Materials engineering, author of scientific article - Uday A. It cannot predict thermal and many other defects and cannot simulate casting methods such as continuous casting, lost foam casting, high-pressure die castingĬastCAE uses the Finite Volume Method to divide the domain into a rectangular mesh to provide rough meshes SOLIDCast uses the Finite Difference Method and has an additional module called FLOWCast that uses the Navier–Stokes equation to compute the mold’s flowįast and accurate results, affordable costs, extension packages for functionalities like stress, porosity, tilt, preprocessor, postprocessor Highly accurate mesh models generated in a small amount of time can predict all kinds of defects and some kinds of casting techniques like low, high-pressure casting, sand castingĬannot simulate many casting techniques like gravity die casting, centrifugal casting, continuous casting
Methoding magmasoft generator#
Likewise, it can only predict few defects like porosity, cold shuts, misruns, blowholes, and hard zones but no other defectsĬAPCAST applies the Finite Element Method for its robust mesh generator called KENT, where stress, flow, and thermal analyses perform simultaneously It can only simulate few casting techniques like gravity die casting, shell casting, and sand casting but not other methods. It consumes low memory, is fast and accurate, the material database consists of data of most commonly used casting materials
Methoding magmasoft software#
It cannot simulate continuous casting and squeeze casting and cannot detect defects like blow holes, hard zones, and microstructure anomaliesĪutoCAST is a lower-end software that uses the Vector Element Method, where the thermal gradient is determined by calculating the sum of flux vectors at a certain point Has information of most of the materials used in casting, can perform optimization to recommend parameters for high-quality results Nova-Solid/Flow uses the Finite Volume Method, which divides the domain into more minor cubic volume elements and border cells at the boundary and uses an integral scheme to solve the problem It also has properties from JMatProĬannot predict defects like heat tearing and cracking, blowholes, hard zones, microstructure anomalies There is no need to modify the mesh when testing new designs it includes defect predictions such as oxide formation, air entrainment, microporosity, solidification and shrinkage, and thermal stress. Provides detailed defect analysis features the material property can be entered manually in the material database, has many additional modules that can simulate specific material such as MAGMAiron for cast iron productsĬannot simulate continuous casting, squeeze castingįlow-3D Cast combines rectangular grids and deformed, body-fitted grids in a process called FAVOR, where mesh and geometry can be changed independently
MAGMASoft uses the Finite Difference Method, a differential scheme that divides the region into rectangular grids called control volumes to solve it It also comes with an optimization solver that finds out optimum conditions and materials Highly accurate, can predict all types of defects, simulate all types of casting processes, and have a comprehensive database of casting materials.
Methoding magmasoft trial#
It also has an optimization solver that uses a trial and error method to predict the best method ProCAST, advanced simulation software that uses the Finite Element Method, creates block-structured mesh and layered mesh structures to create more accurate results.
0 kommentar(er)
